Turnkey Extrusion Systems
Turnkey Extrusion System
Plant Layout & Process Design for any application from Petro-Chemical to Profile Extrusion.
Regardless of the application, NFM / Welding Engineers can provide the complete turnkey solutions to meet your manufacturing needs. NFM employs a full staff of expert engineers dedicated to designing and implementing solutions for your customers.
Whether its mechanical design, electrical and controls, or chemical and process, our engineers provide integrated solutions into new installations or modifications to existing productions lines.
FRONT END ENGINEERING & DESIGN (FEED) SERVICES
- Single Source Design & Accountability
- Pre-Engineering of Full System Equipment Integration
RESEARCH AND DEVELOPMENT
- Concept and Process Design
- Lab Trials and Process Optimization
- Prototype and Process Scale-Up
INSTALLATIONS
- On-Site Engineering & Project Management
- Site Modifications
- Full System Installation Supervision
- Turnkey Controls & Auxiliary Integration
OPERATIONS
- System Check-Out & Start-up
- Operator & Maintenance Training
KEY FEATURES:
- Plant Automation: Control of Main Equipment & Peripherals
- Three Modes of Operation: Operator, Supervisor and Engineering
- Password protected
- Two-tier Alarm and Warning System
- SPC Data Capture and Recording of Process, Event, and Alarm Histories
- Process Recipe Management
- Remote Connectivity for Service, Process Support and Updates
SYSTEM DESIGN CAPABILITIES:
- Process Recipe Management Allows for Easy Recall and Changeover
- Centralized and Decentralized Data Storage, Database Ready
- Database Backup/Export/Link to Other Networked Devices and Programs
- Monitor, Display, Alarms and Recording of All Process and Drive Components
- Process Trend Viewing of Live Data Tags or Recorded Historical Information
- Simulation Modes for Training, On-Screen Help
- Kiosk-type, Free-standing Station or Swing Arm Pendant Display Mounts
- 15″, 17″ and 24″ 1000 x 720 LCD TFT Resistive Touch Displays
- Factory Friendly Industrial PC in Small Form Factor
- Non-volatile PLC Memory
SAFETY FEATURES
- Mandatory startup/shutdown process logic sequences eliminates operator influence and protects machinery from overloads and damage
- Automated coordination of speed control of multiple drive/motor systems
- Integrated Safety Modules with redundant Safety Rated Switches and hardware for personnel and machine protection
WARNINGS / ALARMS
- Flashing screen, trigger visual beacons, audible signals, pagers
- High and low pressures and temperatures, high current
- Warnings can notify of process deviation and provide corrective help on console to amend
- Uninterruptible power supply backup on PC allows for safe shutdown in advent of power disruption
HARDWARE
- Industrial Intel® architecture computer
- Allen Bradley PLC
- Network connectivity
- Touch screen interface
- Many I/O forms, types and interfaces
PLC PLATFOMS
- Allen Bradley Compact
- Allen Bradley Control Logix
- Siemens PLC’s
HMI PLATFORMS
- Allen Bradley RSView 32 PC-Based HMI
- Allen Bradley Panel View Plus
- Wonderware PC-Based HMI
Siemens WinCC
SOFTWARE
- Windows platform
- Rockwell RSView32 or Panel View Plus
CONTACT NFM TODAY TO INQUIRE ABOUT YOUR APPLICATION AND TURNKEY SYSTEM REQUIREMENTS. NFM’S TEAM OF EXPERTS WILL WORK WITH YOU TO DESIGN AND DELIVER A TURNKEY SYSTEM THAT PROVIDES OPTIMAL PERFORMANCE FOR YOUR APPLICATION.
FOR MORE INFORMATION, CALL US AT 330-837-3868 OR CLICK HERE.